Redox flow battery engineering & technology

Engineering and technology for the next generation of redox flow batteries

NovaFlow develops technologies designed to reduce the cost and resource dependency of redox flow batteries. Today, we support research and industry partners with specialized engineering for cells, stacks, laboratory test systems and complete RFB subsystems.

  • Non flammable aqueous electrolyte
  • 20-year lifespan
  • Reusable active material
Conceptual rendering of a NovaFlow containerised VRFB system
VRFB containerised system · concept
Long-duration storage

01 / 05 What we do

Two complementary tracks

Available now

RFB Engineering Services

Specialized engineering for RFB cells, stacks, laboratory test systems and complete subsystems. NovaFlow delivers documented, ready-to-run solutions tailored to the requirements of universities, research institutes and industrial partners.

In development

PEPS and Advanced RFB Components

NovaFlow is developing PEPS for decentralized production and recycling of vanadium electrolyte, alongside advanced bipolar plates for industrial RFB stacks. PEPS is designed to reduce dependence on high-purity raw materials, lower electrolyte costs and potentially reduce transport-related CO₂ emissions by up to 85% through on-site production.

02 / 05 Engineering services

Available now

Redox Flow Battery Engineering

NovaFlow supports universities, research institutes, technology developers and industrial companies in the design and validation of RFB cells, stacks, test systems and subsystems. Our strongest experience is in vanadium redox flow batteries, with relevant engineering principles transferable to other RFB chemistries.

Specialized Laboratory Test Systems

Design and development of customized laboratory and pilot test systems for RFB cells, stacks, components and electrolyte studies.

  • Requirements definition and test stand architecture
  • Hydraulic circuits, tanks, pumps and piping
  • Sensors, data acquisition and control interfaces
  • Safety concept, commissioning and technical documentation

Cell and Stack Engineering

Mechanical and electrochemical engineering support from laboratory cells to stack concepts.

  • Cell frames, flow fields and sealing concepts
  • Electrode, separator and bipolar plate integration
  • Flow distribution and pressure loss assessment
  • Assembly concepts, compression strategy and failure analysis

RFB System Engineering

Development support for complete RFB subsystems, research prototypes and pilot installations.

  • Hydraulic and thermal system design
  • Pump, pipe and tank dimensioning
  • Sensor, control and balance of plant architecture
  • Technical risk, feasibility and integration assessment

Testing and Technical Validation

Structured planning and evaluation of RFB development work.

  • Test plans, acceptance criteria and design of experiments
  • Component, material... up to full-system screening
  • Performance, degradation and root cause analysis
  • Technical reporting and validation documentation

Planning an RFB test system, stack or development programme?

Contact NovaFlow to discuss scope, interfaces and technical requirements.

For investors

Building a cost reduction platform for redox flow batteries

NovaFlow is raising a pre-seed round to validate its electrolyte production process, establish laboratory proof for PEPS and bipolar plates, prepare the initial patent filing and advance three signed non-binding LOIs toward pilot projects.

03 / 05 Technology in development

A development platform for lower cost and more circular RFB technology

NovaFlow is developing a portfolio of technologies that targets major cost drivers in vanadium redox flow batteries. The current priority is the validation and protection of PEPS and its underlying electrolyte production and recycling process.

Available now
Deliverable today — our engineering services.
In development
Under active development; not yet available.
Validation pending
Concept developed; laboratory validation not yet completed.

PEPS: Portable Electrolyte Production System

Validation pending

PEPS is NovaFlow's development platform for decentralized production and recycling of vanadium electrolyte. The platform is intended to operate at or near the battery project site, reduce transport requirements and allow the use of a broader range of vanadium containing feedstocks.

NovaFlow has developed a process intended to convert suitable vanadium-containing secondary materials and waste streams into battery-grade electrolyte. The process could reduce dependence on high-purity raw materials, lower electrolyte costs by up to 50% and reduce transport-related CO₂ emissions by up to 85%.

Development status: Process concept developed. Laboratory validation and patent filing are pending. Not commercially available.

Public benefits

  • Potential use of suitable vanadium containing waste and secondary raw materials
  • Reduced dependence on high purity primary vanadium feedstocks
  • Potential electrolyte cost reduction of up to 50%
  • Decentralized production closer to the battery project
  • Potential reduction of transport-related CO₂ emissions by 85%
  • Future integration of electrolyte recycling and quality control

Development pipeline

  1. Bipolar Plates

    Corrosion resistant, weldable composite bipolar plates for simplified RFB stack assembly.

    Development and validation phase. Not commercially available.

    In development
  2. Separators

    Cost focused separator concepts developed for redox flow battery requirements.

    Research and development phase. Not commercially available.

    In development
  3. Advanced Electrolyte

    Electrolyte formulations aimed at improved stability and energy density.

    Research and development phase. Not commercially available.

    In development

Technology roadmap

  1. Current phase

    Laboratory validation

    Validate the PEPS production and recycling process and selected component concepts.

  2. Planned

    Pilot scale development

    Scale the process, build pilot equipment and validate with industrial partners.

  3. Future phase

    Commercial deployment

    Deploy decentralized electrolyte production and expand the component portfolio.

04 / 05 Why redox flow batteries

Built for long duration stationary energy storage

Redox flow batteries combine non flammable aqueous electrolytes, independent scaling of power and energy, long operational life and the potential for circular electrolyte use. NovaFlow is working on the cost and supply chain barriers that currently limit broader deployment.

Non flammable aqueous electrolyte

Long operational life

Independent scaling of power and energy

Reusable active material

Designed for stationary long duration applications

Traction

Building the company and validating the technology

NovaFlow Energy Systems GmbH is incorporated in Berlin, holds three signed letters of intent (non-binding) with European RFB manufacturers, and has submitted a public funding application.

See our traction and progress

Company

Experienced RFB engineering. Focused industrial execution.

Founded by two engineers with more than ten years in redox flow battery and mechanical engineering. NovaFlow Energy Systems GmbH was incorporated in Berlin in June 2026.

Meet the team

05 / 05 Contact

Let's build the next generation of redox flow battery technology

Contact NovaFlow to discuss an engineering project, technology partnership, pilot opportunity or investment.